Automatic Carbonated Soft Drink Filling Machine

PREPARATION SYSTEM(WATER TREATMENT SYSTEM+BLENDING SYSTEM)

1.Water Treatment System

Applicable water source: Well water, underground water, tap water, river water, spring water, mountain water, etc.

Treated water kind: Pure water, still water, mineral water, alkaline water, etc.

Core filtration equipment: Reverse Osmosis or hollow ultrafiltration.

Electricity control system: Germany Siemens PLC

Treated the raw water into drinkable water.(Customized according to customer water quality) 

2.Blending System

Beverage mixing is an art. By combining different ingredients and adjusting the proportions, a rich variety of drinks can be created.

3.Drinks Mixer

Automatic Carbonated beverage mixing system with reasonable & high efficiency structure , high mix precision , CO2 mixing fully, two stage of cooling, two carbonation merits. Mainly is suitable for kinds of carbonated drink's mix processing and carbonation, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing.

This beverage mixer for the production of all kinds of carbonated beverage, (water, syrup, carbon dioxide) of carbonated proportions, such as lemon, cola, fruit juice and other soft drinks, beverage production line equipment is the main equipment. (Inparticular, the high-grade key beverage production equipment)

1 The machine with a chemical industry advanced technology - static mixer (ie carbonizer), its gas-liquid mass transfer area is large, small pressure loss, high efficiency, low energy consumption, simple structure, reliable performance and the use of noise small multi-stage centrifugal pumps, so that the whole performance is guaranteed;

2 Mixing ratio accurate, easy to adjust, the machine does not require replacement parts, you can easily yield and the ratio of syrup and water was adjusted;

3 Reflow machine uses carbon dioxide oxygen, carbon dioxide gas can save, but also to achieve the purpose of deoxy make deoxygenated water has a good pre-carbonization effect;

4 The machine easily adjust the air content, according to the requirements of beverage containing gas through proper operation and adjustment is completed;

5 The machine set up perfect automatic control system with motor coordination, simple structure, continuous production, automation features.

4.Filling System

XINMAO DCGF-series rinsing, filling, Capping 3-in-1 monobloc machine introduced by foreign advanced gas-filling technique is a high performance fully automatic liquid packaging equipment. Machine for carbonated beverage packaging machine has the following characteristics: filling tank, filling valves and other components in direct contact with the material are high-quality stainless steel or non-toxic materials, in line with food hygiene requirements: use of resistant seals hot rubber to meet the high-temperature sterilization process of user requirements: PCL programmable controller used to realize from the bottle into the machine to the packaging of finished using the automatic control of frequency control, easy to transfer the user to adjust prepared to meet the different process on the capacity requirements; using isobaric filling principle and popular spring-loaded valves, ensuring the quality of the beverage, using an advanced magnetic clutch adjustment screw cap torque device to ensure the quality of the blocks.

• 1. Compact structured, good-looking, easy to operate and highly automated.

• 2. Air conveyor is directly linked with infeed starwheels, making it easier to change bottles without screws and conveyor chains.

• 3. Bottles are conveyed with neck blocked. Bottles can be changed through some replacement of guiding sheets, starwheels of nylon instead of height adjustment of machine.

• 4. Rinser-clamp of special design is strong and endurable, without contact with worms at bottle-mouth, to prevent bi-pollution.
  

• 5. Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.

• 6. Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.

• 7. Feed-in volume is controlled to ensure accurate filling.

• 8. Valve on-off system is driven by pneumatic cylinder, which starts on bottle signals.

• 9. High-speed and highly accurate filling valves ensure no loss of liquid at high speed.

• 10. Bottles are kept with necks blocking when going up and down by elevator-cylinder, which apply to thin bottles with equal force instead of spring problem.

• 11. Equipped with CIP clean-in-place.

• 12. Bottle support-sheet in infeed starwheels goes down via screw. Bottles can be changed without adjustment of height of conveyor chain.

• 13. Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
  

• 14. Highly effective cap sorting and feed in system is protective for feed in and cap absence.

• 15. Equipped with overload system to safeguard machine and operators.

• Washing part

  1.Enhanced food safety:Stainless steel304/316L for allcomponents in contact with your beverage;
  2.Optimum uptime:30%reduction inchange over and maintenance downtime ;
  3.Sustainable solution:Reduced filler enclosureand servomotors reduce resource consumption.

• Filling part

  1.304/316 Stainless steel high precision filling nozzle;
  2.Filing volume adjustable in fine rank,same liquid level after filling;
  3.All 304/316 stainless steel contact parts &liquid tank,fine polish,no death corner,easy to clean.

• Capping part

  1.Place and capping system,electromagnetic capping heads,with burden discharge function,make sure minimum bottle crash during capping;
  2.All 304/316 stainless steel construction;
  3.No bottle no capping;
  4.Automatic stop when lack of bottle.

• Discharge star wheel

  Nylon star wheel and conveyor belt work together to discharge bottles.
  Equipped with bottle jam protection device.
  Discharge Conveyor
  Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
  Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

• Machine frame

  The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
  Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
  The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
  The output shaft of the main motor is equipped overload protection to secure machine safety.

The electrical cabinet is made of stainless steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Main Configuration
Touch screen	Siemens
PLC
Frequency inverter
Material of flling valve	Stainless steel 304/316
Pneumatic components	Festo
Photocell switch	Sick
Proximity switch	Sick
Motor	SEW

5.Bottle Warming Machine

Automatic Carbonated beverage mixing system with reasonable & high efficiency structure , high mix precision , CO2 mixing fully, two stage of cooling, two carbonation merits. Mainly is suitable for kinds of carbonated drink's mix processing and carbonation, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing.

This beverage mixer for the production of all kinds of carbonated beverage, (water, syrup, carbon dioxide) of carbonated proportions, such as lemon, cola, fruit juice and other soft drinks, beverage production line equipment is the main equipment. (Inparticular, the high-grade key beverage production equipment)

1 The machine with a chemical industry advanced technology - static mixer (ie carbonizer), its gas-liquid mass transfer area is large, small pressure loss, high efficiency, low energy consumption, simple structure, reliable performance and the use of noise small multi-stage centrifugal pumps, so that the whole performance is guaranteed;

2 Mixing ratio accurate, easy to adjust, the machine does not require replacement parts, you can easily yield and the ratio of syrup and water was adjusted;

3 Reflow machine uses carbon dioxide oxygen, carbon dioxide gas can save, but also to achieve the purpose of deoxy make deoxygenated water has a good pre-carbonization effect;

4 The machine easily adjust the air content, according to the requirements of beverage containing gas through proper operation and adjustment is completed;

5 The machine set up perfect automatic control system with motor coordination, simple structure, continuous production, automation features.

6.Bottle Blow Dryer

A high-pressure fan is used to blow air, so that high-speed air is ejected from the nozzle, so that the water droplets on the bottle body are blown away as much as possible. The nozzle position can be freely adjusted according to the bottle height.

7.Full-Auto OPP Hot Melt Labeling Machine

Opp hot melt labeling machine has great advantages in labeling speed and efficiency, and the later consumables are relatively cheap. It is mostly suitable for carbonated beverage.

8.Full-Auto Packing System

Common capacity range: 8-45 pack/min
Packing Material: LDPE filmPacking method: Film wrapping and shrinking
Shrinking method: By electricity heating
Automation degree: Fully automatic