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Hot filling equipment for fruit juice
Xinmao machinery produces a series of hot filling equipment for fruit juice, tea drinks, functional drinks and other high temperature resistant PET bottles with various capacities and shapes. Juice hot filling equipment has a variety of protection for the main motor and other electrical appliances, such as overload, overvoltage, etc. At the same time, the corresponding faults will be automatically displayed on the touch screen, which is convenient for users to find the cause of the fault. The main electrical components of fruit juice hot filling equipment are international famous brands, and brands can be established according to customer requirements. Xinmao beverage mechanical fruit juice hot filling equipment is characterized by fast filling speed, consistent height from the liquid level in the can to the mouth after filling, stable operation of the whole machine, good sealing quality, beautiful appearance, convenient use and maintenance, etc.
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Automatic fruit juice filling production line
Automatic fruit juice filling production line integrates washing, filling and capping. It is based on foreign advanced technology and developed according to the filling process requirements of tea, fruit juice and other drinks. The whole process of fruit juice filling production line is automatic, which is suitable for filling juice drinks and fruit tea drinks with high temperature resistant polyester bottles, as well as gas free drinks such as mineral water and purified water.
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Characteristics of fruit juice beverage filling production line
(1) Fruit juice filling machine has compact structure, perfect control system, convenient operation and high degree of automation; (2) Changing the shape of the bottle can be realized by changing the star wheel of the capping part and the arc guide plate; (3) The parts in contact with materials are made of high quality stainless steel, without process dead angle and easy to clean; (4) High speed filling valve is adopted to ensure accurate liquid level without liquid loss to ensure the filling process requirements; (5) The capping head adopts magnetic constant torque device to ensure the quality of capping without damaging the cap; (6) High efficiency lid system with perfect automatic control and protection device is adopted; (7) With perfect overload protection device, it can effectively protect the safety of equipment and operators; (8) The control system has the functions of production speed control, missing cap detection, bottle clamping self stop and output counting; (9) The main electrical components are Mitsubishi, Schneider and other products of Japan, and the pneumatic components are AIRTAC products of Taiwan; (10) The operation of fruit juice filling equipment adopts advanced touch screen control, which can realize man-machine dialogue operation.
technical parameter
| model | RCGF14-12-5 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-8 | RCGF40-40-12 | RCGF50-50-12 | RCGF60-60-15 |
|---|---|---|---|---|---|---|---|
| Production capacity (bottle / hour) | 3000-4000 | 5000-6000 | 8000-12000 | 12000-15000 | 15000-18000 | 18000-22000 | 22000-25000 |
| Specification of polyester bottle | The bottle neck is Φ 50 - Φ 100 mm; the bottle height is 150-320mm; the capacity is 330-1500ml | ||||||
| Applicable cover shape | Plastic threaded cover | ||||||
| Air pressure | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 |
| Air consumption | 0.4 | 0.4 | 0.6 | 0.6 | 0.6 | 0.8 | 0.8 |
| Total power | 6 | 6 | 7 | 9 | 13 | 16 | 19 |
| Total weight | 3000 | 3800 | 5000 | 6000 | 8000 | 10000 | 12000 |
| Dimensions | 2450*1650*2100 | 2600*1800*2100 | 3000*2200*2400 | 4000*2220*2400 | 4100*2700*2600 | 4500*3400*2600 | 5400*4100*2600 |
Detailed description of juice beverage filling production line
1. Bottle washing part
This machine is a rotary bottle washing machine, which is mainly used for washing new bottles of drinks, water and other products. The bottle is then sent to the filling machine for filling the product.
The PET bottle enters the equipment from the bottle dividing star wheel, and the bottle mouth is clamped by the clamp and the overturning mechanism, and the bottle mouth is turned downward. After the sterile water is washed, it is drained, and automatically turns over to the bottle mouth upward, and is transported to the filling machine through the bottle outlet star wheel. The main structure of the equipment is made of high-quality stainless steel, and the contact part with the flushing medium and the external protective cover are made of high-quality stainless steel.
The new stainless steel clamp is simple in structure and easy to adjust; it has less contact area with the bottle mouth, effectively avoiding the secondary pollution to the bottle mouth
The bottle washing machine is equipped with a water collecting plate
When the bottle is flushed, the water volume of each bottle is 105ml / S (0.25MPa)
2. Filling part
In the filling part, the materials are filled into the washed bottles sent by the bottle washing machine.
The company has its own design principle of vacuum filling and backflow valve.
The filling valve adopts the way of pressure filling negative pressure reflux, which makes the filling fast and sensitive, and the filling liquid level precision is high. There is no spring in the valve, the material does not contact with the spring, which is conducive to the internal cleaning of the valve. In order to ensure the filling process and filling temperature, the material in the valve is in micro reflux state when there is no bottle or shutdown.
The filling cylinder is full to ensure the pressure in the cylinder is stable.
The whole machine has perfect CIP cleaning interface.
The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
The main drive adopts gear drive, namely open combination drive, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Frequency converter is used to control the speed of the main motor of the machine, and the machine adopts stepless frequency conversion speed regulation.
3. Screw the cover part
In the capping part, the lids arranged by the capping device are screwed onto the bottles of the filled products and sent to the next process by the conveyor chain.
The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes by, the cover automatically falls into the return pipe, and the reverse cover is automatically blown into the hopper by the wind force. Only the positive cover can enter the slide smoothly. The cover quantity in the hopper is automatically detected by the photoelectric switch to control the cap conveying machine, so as to ensure the ideal effect of the lower cover. When the front cover enters the slide, it can enter the cover feeding plate smoothly. In order to prevent accidents, an anti reverse cover dial is configured on the slide to ensure that the cover entering the cover feeding plate is correct. A pair of photoelectric switches are also configured on the slide to stop the host immediately when no cover is detected. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
Water treatment system
The water treatment system produced by Xinmao machinery is suitable for all kinds of water treatment equipment of purified water, mineral water, beverage product water and process water. The water treatment system mainly includes: pretreatment system (multi-media filter, activated carbon filter, ion exchanger, microporous filter), membrane separation system (ultrafilter, nanofilter, reverse osmosis unit), electrodialysis equipment, sterilization equipment (ultraviolet equipment, ozone equipment), etc. Ultrafiltration system is usually used to produce mineral water and mountain spring water. It is a process of separation of impurities in liquid by ultrafiltration membrane with different pore sizes driven by pressure. At present, in the water treatment industry, polypropylene hollow fiber components are most widely used. The treated water is supplied to the three in one pure water filling machine, the four in one fruit juice and pulp filling machine, the three in one hot filling machine, and the production line of steamy drinks.
Fruit juice filling production line
The fruit juice filling production line is used for the hot filling production of tea drinks, juice drinks and other products. The fruit juice filling equipment integrates bottle flushing, filling and sealing. It is scientific and reasonable in design and simple in operation. It is an ideal production equipment for hot filling drinks.
The fruit juice filling production line adopts the bottle neck hanging process design, and adopts the filling valve lifting, which can meet the technical requirements of hot filling below 95 ℃. The filling action is smooth, fast, high precision, reliable sealing, low material loss and other functions, which can effectively avoid the secondary pollution of the bottle mouth. The conversion between different bottles can be realized by replacing the same amount of parts.
The fruit juice filling production line adopts advanced technologies such as man-machine interface touch screen control, PLC computer control, frequency converter control, etc., with high degree of automation. The main electrical components of the whole machine are produced by international famous manufacturers.
Professional engineer installation, debugging, provide technical guidance and training.
12 months free maintenance, life paid warranty.
Establish customer database, all equipment can be traced.
Regular return visit to customers, quality tracking.
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Hot fruit juice filling fruit juice production line video
