Natural mineral water filling machine has compact structure, perfect control system, convenient operation and high degree of automation.
(1) Natural mineral water filling machine has compact structure, perfect control system, convenient operation and high degree of automation.
(2) Changing the shape of the bottle can be realized by changing the star wheel of the capping part and the arc guide plate.
(3) The parts in contact with materials are made of high quality stainless steel, no dead angle and easy to clean.
(4) High speed filling valve is adopted to ensure the accuracy of liquid level and no liquid loss.
(5) Magnetic constant torque device is used for the capping head to ensure the quality of capping without damaging the bottle cap.
(6) The natural mineral water filling equipment adopts high-efficiency capping system with perfect automatic control and protection device.
(7) It is equipped with perfect overload protection device, which can effectively protect the safety of equipment and operators.
(8) The control system has the functions of production speed control, missing cap detection, bottle clamping self stop and output counting.
(9) The main electrical components are Mitsubishi, Schneider and other products of Japan, and the pneumatic components are AIRTAC products of Taiwan.
(10) The operation of the whole machine adopts advanced touch screen control, which can realize man-machine dialogue operation.
|CGF14-12-5||3000-4000||3 Kw||2180*1560*2200MM||3000 Kg|
|CGF18-18-6||5000- 6000||3.2 Kw||2360*1850*2200MM||3500 Kg|
|CGF24-24-8||8000-10000||5 Kw||3000*2000*2200MM||5000 Kg|
|CGF32-32-10||12000-15000||8 Kw||3500*2850*2200MM||7000 Kg|
|CGF40-40-12||15000-18000||12 Kw||4500*3750*2200MM||10000 Kg|
|CGF50-50-12||18000-22000||15 Kw||5200*4000*2200MM||12000 Kg|
|CGF60-60-15||20000-25000||18 Kw||5500*4500*2300MM||15000 Kg|
a. Bottle Washing Part:
The natural mineral water filling machine is a rotary bottle washing machine, which is mainly used for washing new bottles of drinks, water and other products. Then the bottle is sent to the filling machine to fill the product.
The PET bottle enters the equipment by the bottle dividing star wheel. The bottle mouth is clamped by the clamp and the turnover mechanism, and then turns to the bottle mouth downward. After washing with sterile water, the PET bottle is drained, and automatically turns over to the bottle mouth upward. The PET bottle is transported to the filling machine by the bottle discharging star wheel. The main structure of the equipment, the contact part with the flushing medium and the external protective cover are made of high-quality stainless steel; open gear transmission.
Brand new stainless steel clamp, simple structure, easy adjustment, less contact area with the bottle mouth, effectively avoid the secondary pollution of the bottle mouth
The bottle washing machine is equipped with a water receiving tray to recover the bottle washing water
When flushing, the flushing volume of each bottle is 105ml / S (at 0.25MPa)
b. Filling part:
In the filling part, the materials are filled into the washed bottles sent by the bottle washing machine.
Filling machine is our company’s own design, filling valve has independent intellectual property rights, the use of pressure filling negative pressure reflux principle.
The filling valve adopts the way of pressure filling negative pressure reflux, which makes the filling quick and sensitive, and the filling liquid level precision high. There is no spring in the valve, the material does not contact with the spring, which is conducive to the internal cleaning of the valve. In order to ensure the filling process and the filling temperature, the material in the filling valve is in the micro reflux state when there is no bottle or the valve is shut down.
The filling cylinder is full to ensure the pressure in the cylinder is stable.
The whole machine has perfect CIP cleaning interface.
Double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
The main drive adopts gear drive, namely open combination drive, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Frequency converter is used to control the speed of the main motor of the machine, and the machine adopts stepless frequency conversion speed regulation.
The structure of the bottle guiding system is simple, which can be changed quickly and conveniently according to the bottle type. The whole machine adopts the bottleneck structure for conveying.
PLC automatic control, fault online display, such as bottle blocking, lack of cover, etc.
The key parts and electrical components of the machine are imported products.
c. Capping Part:
In the capping part, the lids arranged by the capping device are screwed onto the bottles of the filled products and sent to the next process by the conveyor chain.
The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes by, the cover automatically falls into the return pipe, and the reverse cover is automatically blown into the hopper by the wind force. Only when the photoelectric cover is opened and closed, the best effect can be achieved. When the front cover enters the slide, it can enter the cover feeding plate smoothly. In order to prevent accidents, an anti reverse cover dial is configured on the slide to ensure that the cover entering the cover feeding plate is correct. A pair of photoelectric switches are also configured on the slide to stop the host immediately when no cover is detected. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.