Mountain spring mineral water filling machine combines washing, filling and capping functions in one machine body, and the whole process is automatic. It is suitable for filling mineral water, purified water and other non gas containing drinks with polyester bottles. The machine is made of high-quality SUS304 material, and the main components are precision processed by CNC machine tools, The whole machine adopts advanced photoelectric detection to detect the operation status of each part.
Mountain spring mineral water filling machine combines washing, filling and capping functions in one machine body, and the whole process is automatic. It is suitable for filling mineral water, purified water and other non gas containing drinks with polyester bottles. The machine is made of high-quality SUS304 material, and the main components are precision processed by CNC machine tools, The whole machine adopts advanced photoelectric detection to detect the operation status of each part. It has no bottle, no filling, no bottle and no cover. It has a high degree of automation and simple man-machine interface operation display screen. The main performance of the equipment is as follows:
1) The bottle feeding device adopts air conveying device and hanging bottle neck mode, which makes the bottle loading fast and does not deform the bottle.
2) Advanced bottle neck technology is used to wash the bottle mouth to avoid contact with the screw port, which is more hygienic. The bottle conveying adopts the bottle neck sticking technology. Changing the bottle shape does not need to adjust the height, but only needs to change the guard plate related to the diameter of the bottle body.
3) The filling adopts hydraulic cylinder feeding structure, and the filling valve adopts a new type of high-speed and large flow filling valve, with accurate quantitative.
4) The low position screw cover is installed with the imported technology of screw cover.
5) Host PLC and inverter are famous brands, such as Japan Mitsubishi, Omron, etc.
model | Number of flushing, filling and capping heads | Yield; bottle (600ml) | Total power (kw) | Overall size (mm) | Weight (kg) |
---|---|---|---|---|---|
XMC14125 | 14-12-5 | 3000-4000 | 5kw | 2180x1560x2000 | 2500 |
XMC18186 | 18-18-6 | 5000-6000 | 5kw | 2250x1670x2200 | 3500 |
XMC24248 | 24-24-8 | 8000-12000 | 6kw | 2800x1900x2300 | 4500 |
XMC323210 | 32-32-8 | 12000-15000 | 8kw | 3300x2000x2300 | 5500 |
XMC404012 | 40-40-12 | 16000-20000 | 12kw | 4200x3800x2400 | 6500 |
XMC505012 | 50-50-12 | 20000-24000 | 15kw | 4500x4200x2400 | 7500 |
XMC606015 | 60-60-15 | 25000-30000 | 18kw | 5000x4500x2400 | 9500 |
The bottle is transmitted by the air supply channel, and then transmitted to the bottle washing machine of the three in one machine through the bottle shifting star wheel. A bottle clamp is installed on the rotary table of the bottle punching machine. The bottle clamp holds the bottle mouth and turns it 180 ° along a guide rail to make the bottle mouth downward. In the specific area of the bottle washing machine, the bottle washing clamp nozzle sprays bottle flushing water to wash the inner wall of the bottle. After the bottle is washed and drained, the bottle is rotated 180 ° along the guide rail under the bottle clamp to make the bottle mouth upward. The washed bottle is led out by the bottle washing machine and transferred to the filling machine through the bottle pulling star wheel. The bottle entering the filling machine is stuck by the bottle neck supporting plate and lifted by the cam, and then the filling valve is opened by the bottle mouth.
Gravity filling method is adopted for filling. After the filling valve is opened, the material is filled through the filling valve. After the filling, the bottle mouth drops and leaves the filling valve, and the bottle enters the capping machine through the transition wheel of the bottleneck. The anti rotation knife on the capping machine is stuck at the bottleneck to keep the bottle upright and prevent rotation. The capping head keeps revolution and rotation on the capping machine. Under the action of cam, the capping, capping, capping and decapping actions are realized, and the whole capping process is completed. The finished bottle is transferred from the capping machine to the bottle delivery chain through the bottle output paddle wheel, and the three in one machine is transmitted by the conveyor chain.
(1) This machine has compact structure, perfect control system, convenient operation and high degree of automation;
(2) The change of bottle shape can be realized only by replacing some star wheel and arc guide plate;
(3) The parts in contact with materials are made of high quality stainless steel, without process dead angle and easy to clean;
(4) High speed filling valve is adopted to ensure accurate liquid level without liquid loss to ensure the filling process requirements;
(5) The capping head adopts magnetic constant torque device to ensure the quality of capping without damaging the cap;
(6) It adopts efficient lid system and perfect automatic control and protection device;
(7) Mountain spring water filling machine is equipped with perfect overload protection device, which can effectively protect the safety of equipment and operators;
(8) The system has the functions of detecting and controlling the production rate, counting and stopping;
(9) The main electrical components and pneumatic components are world famous brand products;
(10) The operation of the whole machine adopts advanced touch screen control, which can realize man-machine dialogue operation.