Mango juice filling machine combines the three functions of washing, filling and capping in one body, and the whole process is automatic. It is suitable for filling juice drinks and fruit tea drinks with high temperature resistant polyester bottles, as well as gas free beverages such as mineral water and purified water. The machine is made of high-quality SUS304 material. The main parts of the machine are precision processed by CNC machine tools.
Mango juice filling machine combines the three functions of washing, filling and capping in one body, and the whole process is automatic. It is suitable for filling juice drinks and fruit tea drinks with high temperature resistant polyester bottles, as well as gas free beverages such as mineral water and purified water. The machine is made of high-quality SUS304 material. The main parts of the machine are precision processed by CNC machine tools. The whole machine adopts advanced photoelectric detection to detect the operation status of each part. It has a high degree of automation and simple man-machine interface operation display screen.
1. The bottle is put into the bottle with air supply device, and the bottle neck is suspended. The bottle loading speed is fast and the bottle will not be deformed.
2. The advanced bottle neck technology is adopted to wash the bottle mouth to avoid the contact with the screw port, which is more hygienic. The bottle conveying adopts the bottle neck sticking technology. The bottle shape does not need to be adjusted, only the guard plate related to the diameter of the bottle body needs to be changed.
3. Valve lifting technology is adopted for filling, and new micro pressure filling principle is adopted for filling valve, which is quantitative and accurate.
4. The screw cap adopts the screw cap technology which is introduced from France, and the lid arranging device is installed at low position, and the cover is sent horizontally.
5. The main machine PLC and inverter of mango juice filling machine are famous brands, such as Mitsubishi, Omron, etc.
|RCGF14-12-5||3000 to 4000 bottles/h||6 Kw||2200X1600X2300MM||3000 Kg|
|RCGF18-18-6||5000 to 6000 bottles / h||6 Kw||2300X1700X2300MM||3800 Kg|
|RCGF24-24-8||8000 to 12000 bottles / h||7 Kw||2900X1900X2300MM||5000 Kg|
|RCGF32-32-10||12000 to 15000 bottles / h||9 Kw||4300X3500X2300MM||6000 Kg|
|RCGF40-40-12||15000 to 18000 bottles / h||13 Kw||4300X3900X2300MM||8000 Kg|
|RCGF50-50-12||18000 to 22000 bottles / h||16 Kw||4600X4300X2300MM||10000 Kg|
|RCGF60-60-15||20000 to 25000 bottles / h||19 Kw||5100X4600X2300MM||12000 Kg|
This machine is a rotary bottle washing machine, which is mainly used for washing new bottles of drinks, water and other products. The bottle is then sent to the filling machine for filling the product.
The PET bottle enters the equipment from the bottle dividing star wheel, and the bottle mouth is clamped by the clamp and the overturning mechanism, and the bottle mouth is turned downward. After the sterile water is washed, it is drained, and automatically turns over to the bottle mouth upward, and is transported to the filling machine through the bottle outlet star wheel. The main structure of the equipment is made of high-quality stainless steel, and the contact part with the flushing medium and the external protective cover are made of high-quality stainless steel.
The new stainless steel clamp is simple in structure and easy to adjust; it has less contact area with the bottle mouth, effectively avoiding the secondary pollution to the bottle mouth
The bottle washing machine is equipped with a water tray to recover the bottle washing water
When the bottle is flushed, the water volume of each bottle is 105ml / S (0.25MPa)
The filling part can fill the materials into the washed bottles sent by the bottle washing machine.
Filling machine is our company’s own design, filling valve has independent intellectual property rights, the use of pressure filling negative pressure reflux principle.
The filling valve adopts the way of pressure filling negative pressure reflux, which makes the filling fast and sensitive, and the filling liquid level precision is high. There is no spring in the valve, and the material does not contact with the spring, which is conducive to cleaning the inside of the valve. In order to ensure the filling process and filling temperature, the material in the valve is in micro reflux state when there is no bottle or shutdown.
The filling cylinder is full to ensure the stable pressure in the cylinder.
The whole machine has perfect CIP cleaning interface.
The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
The main drive adopts gear transmission, that is, open combined transmission, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. The main motor speed of the machine is controlled by frequency converter, and the machine adopts stepless frequency conversion speed regulation.
The bottle guiding system is simple in structure and can be changed quickly and conveniently according to the bottle type. The whole machine adopts the bottleneck structure.
PLC automatic control, fault on-line display, such as bottle blockage, lack of cover, etc.
The key parts and electrical components of the machine are imported products.
In the capping part, the lid arranged by the capping device is screwed onto the bottle of the filled product and sent to the next process by the conveyor chain.
The capping machine drives the rotary disc to rotate through the reducer. The centrifugal force from the bottom of the hopper leaves the cover. There is a positive and negative cover separation device at the outlet. When the reverse cover passes by, the cover will fall into the return pipe automatically, and the reverse cover will be blown into the hopper automatically by wind power. Only the positive cover can enter the slide smoothly. The cover quantity in the hopper is automatically detected by the photoelectric switch to control the cap conveying machine, so as to ensure the ideal effect of the lower cover. When the front cover enters the slide, it can enter the feeding plate smoothly. In order to prevent accidents, an anti reverse cover dial is set on the slide at the same time to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also equipped on the slide. When no cover is detected, the main engine will be stopped immediately. In order to effectively remove the damaged cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet opposite the hopper outlet to meet this function.
Screw cover is magnetic screw cover, with overload protection function, and screw cover torque is stable and reliable. There is no gnawing cover, high cover, crooked cover and curling.