The automatic four in one fruit juice filling machine combines washing, filling and capping functions in one body. The whole process is automatic. It is suitable for filling juice drinks and fruit tea drinks in high temperature resistant polyester bottles, as well as gas free drinks such as mineral water and purified water.
The automatic four in one fruit juice filling machine combines washing, filling and capping functions in one body. The whole process is automatic. It is suitable for filling juice drinks and fruit tea drinks in high temperature resistant polyester bottles, as well as gas free drinks such as mineral water and purified water. The machine is made of high-quality SUS304 material, and the main parts are precision processed by CNC machine tools The integrated fruit juice filling equipment adopts advanced photoelectric detection to detect the operation status of each component. It has a high degree of automation and simple man-machine interface operation display screen.
The automatic four in one fruit juice beverage equipment can meet the technical requirements of hot filling below 95 ℃. There is no sanitary dead angle in the filling valve and the material inlet and outlet pipeline. At the same time, it is equipped with CIP self-cleaning interface, and the RO water washing device for the bottle mouth is set before the capping, so as to ensure that the bottle mouth has no mold. Magnetic torque screw cap head is adopted to realize the function of catching and screwing the cover. Screw cap torque stepless adjustable, with constant torque screw sealing plastic cover function. The fruit juice filling machine adopts advanced technologies such as man-machine interface touch screen control, PLC computer program control, frequency converter control and other advanced technologies. It has the functions of automatic control of cover supply system, automatic detection of filling temperature, high temperature alarm of materials, low temperature shutdown and automatic reflux, no bottle without cap, waiting for bottle missing, and shutdown without cover.
|RCGF14-12-5||3000 to 4000 bottles/h||6 Kw||2200X1600X2300MM||3000 Kg|
|RCGF18-18-6||5000 to 6000 bottles / h||6 Kw||2300X1700X2300MM||3800 Kg|
|RCGF24-24-8||8000 to 12000 bottles / h||7 Kw||2900X1900X2300MM||5000 Kg|
|RCGF32-32-10||12000 to 15000 bottles / h||9 Kw||4300X3500X2300MM||6000 Kg|
|RCGF40-40-12||15000 to 18000 bottles / h||13 Kw||4300X3900X2300MM||8000 Kg|
|RCGF50-50-12||18000 to 22000 bottles / h||16 Kw||4600X4300X2300MM||10000 Kg|
|RCGF60-60-15||20000 to 25000 bottles / h||19 Kw||5100X4600X2300MM||12000 Kg|
This equipment is a rotary bottle washing machine, which is mainly used for washing new bottles of drinks, water and other products. The bottle is then sent to the filling machine for filling the product.
The PET bottle enters the equipment from the bottle dividing star wheel, and the bottle mouth is clamped by the clamp and the overturning mechanism, and the bottle mouth is turned downward. After the sterile water is washed, it is drained, and automatically turns over to the bottle mouth upward, and is transported to the filling machine through the bottle outlet star wheel. The main structure of the equipment is made of high-quality stainless steel, and the contact part with the flushing medium and the external protective cover are made of high-quality stainless steel.
The new stainless steel clamp is simple in structure and easy to adjust; it has less contact area with the bottle mouth, effectively avoiding the secondary pollution to the bottle mouth.
The bottle washing machine is equipped with a water tray to recover the bottle washing water.
The amount of water in each bottle is 105ml / S (0.25MPa).
The filling part of the fruit juice filling equipment can fill the materials into the washed bottles sent by the bottle washing machine.
The fruit juice filling machine is designed by our company, the filling valve has independent intellectual property rights, and uses the principle of negative pressure type reflux for pressure filling.
The filling valve adopts the way of pressure filling negative pressure reflux, which makes the filling fast and sensitive, and the filling liquid level precision is high. There is no spring in the valve, and the material does not contact with the spring, which is conducive to cleaning the inside of the valve. In order to ensure the filling process and filling temperature, the material in the valve is in micro reflux state when there is no bottle or shutdown.
The filling cylinder is full to ensure the stable pressure in the cylinder.
The whole machine has perfect CIP cleaning interface.
The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
The main drive adopts gear transmission, that is, open combined transmission, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. The main motor speed of the machine is controlled by frequency converter, and the machine adopts stepless frequency conversion speed regulation.
The bottle guiding system is simple in structure and can be changed quickly and conveniently according to the bottle type. The whole machine adopts the bottleneck structure.
Automatic juice beverage equipment PLC automatic control, fault on-line display, such as bottle blockage, lack of cover, etc.
The key parts and electrical components of the automatic four in one fruit juice filling machine are imported products.
In the automatic four in one juice filling and capping part, the lid arranged by the capping device is screwed onto the bottle of the filled product and sent to the next process by the conveyor chain.
The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes by, the cover will fall into the return pipe automatically, and the reverse cover will be blown into the hopper automatically by wind power. Only the positive cover can enter the slide smoothly. The cover quantity in the hopper is automatically detected by the photoelectric switch to control the cap conveying machine, so as to ensure the ideal effect of the lower cover. When the front cover enters the slide, it can enter the feeding plate smoothly. In order to prevent accidents, an anti reverse cover dial is set on the slide at the same time to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also equipped on the slide. When no cover is detected, the main engine will be stopped immediately. In order to effectively remove the damaged cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet opposite the hopper outlet to meet this function. Screw cover is magnetic screw cover, with overload protection function, and screw cover torque is stable and reliable. There is no gnawing cover, high cover, crooked cover and curling.
(1) Fruit juice filling machine has compact structure, perfect control system, convenient operation and high degree of automation;
(2) The change of bottle shape can be realized only by replacing some star wheel and arc guide plate;
(3) The parts in contact with materials are made of high quality stainless steel, without process dead angle and easy to clean;
(4) High speed filling valve is adopted to ensure accurate liquid level without liquid loss to ensure the filling process requirements;
(5) The capping head adopts magnetic constant torque device to ensure the quality of capping without damaging the cap;
(6) It adopts efficient lid system and perfect automatic control and protection device;
(7) With perfect overload protection device, it can effectively protect the safety of equipment and operators;
(8) The control system has the functions of production speed control, lack of cover detection, bottle jam auto stop and output counting;
(9) The main electrical components are Mitsubishi Mitsubishi, Schneider and other products, and the pneumatic components are AIRTAC products from Taiwan;
(10) The operation of the four in one fruit juice filling machine adopts advanced touch screen control, which can realize man-machine dialogue operation.