5 Gallon Filling Production Line

5 Gallon Filling Production Line of Description:

This water filling line specially for 5 gallons barreled drinking water.The type is QGF-600. 5 gallon filling production line integrates bottle washing,filling and capping into one unit. 5 gallon filling production line is specialized in pulling cap for recycle barrel and raise working efficiency. 5 gallon filling machine is made of high quality SUS304 stainless steel corrosion—resistance and easy to clear. In order to achieve the purpose of washing and sterilizing.The washing machine use multi-washing liquid spray and thimerosal spray.This thimerosal can be used circularly.The capping machine can cap barrel automatically.This line equips with water spraying device in order to ensure those caps sterile and clean.5 gallon filling machine also can automatically carry out barrel, washing, sterilizing, filling, capping, counting and products discharge,with complete function,modern design and high degree of automation.5 gallon filling machine is a new kind of barreled water auto-producing line, which integrates mechanism,electricity and pneumatics technologies together.

Decapping Machine:

Cap-pulling machine can be used alone, or online layout.Auto decapping machine consists of decapping head,bottle pressing components,bottle stopping components,machine frame,air cylinder and so on.

5 gallon filling machine is of compact structure,beautiful appearance，easy operation，reliable performance，control checking circuit has function: auto stop no bottle ,no decapping no cap and  pop-up  the bottle with cap passed the decapping position.When bottle comes into decapping area, checking components finish checking the bottle position，bottle stopping air cylinder stops the bottle and positioned the bottle.Decapping air cylinder acts，decapping heads downward，cap catching air cylinder acts，decapping air cylinder works after cap catching，decapping heads upward，complete decapping.Then cap catching air cylinder acts，send off the cap，compress air blowing cap，blowing the cap to particular container, whole decapping work achieves.

External brush washing Machine:

Barrel are conveyed into the external brush washing machine to take all-round rinsing with hot alkali and pure water.barrel are conveyed into the external brush washing machine to take all-round rinsing with hot alkali and pure water.

5 gallon filling machine is of compact structure,beautiful appearance，easy operation，reliable performance，control checking circuit has function: auto stop no bottle ,no decapping no cap and  pop-up  the bottle with cap passed the decapping position.When bottle comes into decapping area, checking components finish checking the bottle position，bottle stopping air cylinder stops the bottle and positioned the bottle.Decapping air cylinder acts，decapping heads downward，cap catching air cylinder acts，decapping air cylinder works after cap catching，decapping heads upward，complete decapping.Then cap catching air cylinder acts，send off the cap，compress air blowing cap，blowing the cap to particular container, whole decapping work achieves. is made of high quality SUS304 stainless steel corrosion—resistance and easy to clear. The air channel components are chosen from Taiwan Air TAC brand. The machine structure is compact and takes up little space, high efficiency and stabilization.

Internal brush washing Machine

The usual Washing procedure：

1.Outside brush washing and inside spray washing

2-4. Outside and inside spray washing;Inside washing

5.Drain

6.Outside and inside spray washing;Inside washing

7.Drain

8-9. Outside and inside rinsing

10.Drain

The inside nozzles used for washing the barrel are made of the unique technical equipment imported from American spray company.

Filling and capping machine:

Automatic bottle loader system save manpower and avoid twice pollution.QGF automatic barreled water production is specialized for 5 gallon barreled water producing. The whole line includes washing machine, filling machine and capping machine. 5 gallon filling machine is of compact structure,beautiful appearance，easy operation，reliable performance，control checking circuit has function: auto stop no bottle ,no decapping no cap and  pop-up  the bottle with cap passed the decapping position.When bottle comes into decapping area, checking components finish checking the bottle position，bottle stopping air cylinder stops the bottle and positioned the bottle.Decapping air cylinder acts，decapping heads downward，cap catching air cylinder acts，decapping air cylinder works after cap catching，decapping heads upward，complete decapping.Then cap catching air cylinder acts，send off the cap，compress air blowing cap，blowing the cap to particular container, whole decapping work achieves. is ideal equipment for producing mineral water and pure water. The all machines are mainly made of SUS304 stainless steel. The main electric components are chosen from international famous brand, such as OMRON, MITSUBISHI and so on and air channel system are chosen from Taiwan Air TAC brand. 5 gallon filling machine structure is compact and takes up little space, high efficiency and stabilization.

Filling valve:

The filling head adopted by this equipment, when the bucket is sent to the filling position, 5 gallon filling machine will automatically drop the filling head under the control of PLC to fill the bucket.When filled, the filling valve returns and the bucket moves forward.After the cap manager is capped, he slips to the place where he hangs the cap and hangs the cap on the barrel.

Filling and capping position:

The gland is completed by the gland cylinder.When the bucket is close to the gland position, the detector detects and sends a signal, the gland cylinder moves instantaneously, and the gland is completed.With this form of capping, good effect, simple structure.

This high automation complete 5 gallon  making filling line solutions with new technical characteristics all made of high quality sus304, All components come from world famous brands.

In Conclusion:

QGF type barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for  washing barrel adopt the special technology equipment from American sprayer company. 5 gallon filling machine works reliably and efficiently  based on the compact structure and high automatic technology. 5 gallon filling machine is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Main Features:

1.The 5 Gallon Filling Machine is composed of barrel washer, barrel filling machine and barrel sealer into one unit.
2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.
3. The whole line is made of superior stainless steel, anticorrosive and easy to clean.
4. Only two operators are needed for a line, which is wholly automatic barreled.